Die-cut Packaging Boxes:- The most important technique that is used in the packaging industry is the Die Cut Packaging process. In this process, a die is used to tear down the soft and light material to make the various designs and shapes of the boxes.
You can use less material for creating the packaging boxes by adopting the process of die-cut. It is a faster, easier, and cheaper way to make the packaging boxes at the smaller and larger industries.
A die cut is a tool that is pressed or passed on the material that you want to cut. So, you can get every design, shape, form, and look of the packaging boxes by using the die cutter. At the time of industrial renovation still, now, various tools come into the market.
But, the packaging industry does not ignore the importance of the die-cut. You can create a lot of packaging boxes by using this die-cut process.
The quality and shape of the material and boxes will not be disturbed. The shoe industry always uses the die cut boxes for packaging their product before the sale and display to the customers. Packaging boxes are created by using the machines known as custom steel dies and die cut equipment.
It increases the rate of production of packaging boxes and you will get the precision accurate boxes.
By introducing the die cut process to make the die cut boxes, it becomes easier for the business owner to create the boxes that match the requirement and satisfaction of the clients.
Designers use the CAD machines to give the outline to the packaging boxes. The die cut boxes are so effective and durable that it is used by every industry to pack their product.
Way to Make the Die Cut Boxes
To get the die cut shape on the boxes, various rules are followed by the designers. So, a few of them are given below.
- Through Cutting
It is cut by using the packing material.
Instead of cutting the entire material, scoring is used to cut the focus point of the material.
If you want to design the folding line on the packaging boxes, the creasing process is used. Folding and bending of the material you can make by using the die in the creasing technique. The flexibility of the packaging boxes is increased by this rule.
You can make the holes in the packing boxes to make it unique and attractive by using the perforating rules.
The rules that are described above help to increase the thickness and maintain the size of the packaging boxes. The steel rules are placed into the die cut machines and get the various bubbles and porous on the material. Then you can glue it on the packaging boxes to increase the shine of it.
Cardboards are pressed into the die-cut machines to get every shape and size of the material. There is much variation present while creating the die-cut boxes. For example, you can do creasing and folding the boxes to make it easier for the buyer to capture your packaging product by hand.
Importance of the Die Cut Boxes
The main thing to use the die cut boxes is that it is made from eco-friendly and biodegradable material. You can recycle the material and die cut boxes to get the new shape of it without compromising its quality.
In other types of packaging boxes, you can create the limited boxes while running the machines but in case of die cut process, you can get a lot of quantities of the boxes.
You can get a similar kind of boxes and you can get every new design of the packaging boxes to make your product unique, stand out, and remarkable.
Die Cut Techniques
The die cut boxes are still common in the packaging industry due to its various gains for the packaging of the product. So, top techniques that are used to create the die cut boxes are given below.
- Flatbed Die Cutting
A rectangular shape of the hardwood that is present in the flat form is used to create the boxes. It gives the unique flat shape to the boxes. For the manufacturing of this type of boxes, die cut is passed on the cardboard to get the effective shape of the boxes.
It is specific to create a specific type of design and you will not able to get a lot of design by using the flatbed machines.
- Rotatory Die Cutting
Rotatory die-cut boxes are made to press the cardboard by using the roller and cylindrical tools. It is a quick process to create a lot of design on a vast range of Die-cut Packaging Boxes. Often machines help to laminate the product to increase the lifespan of it.